HOW WE RAISE OUR PRODUCTS
1.
GIVING BIRTH
Through active listening to the challenges of our pro teams, elite athletes, and local clubs, we analyze the need for new products in our portfolio. With this valuable insight, our ProtoLab team designs and creates these new prototypes from the ground up.
![textile studio 3](https://shop.bioracer.com/wp-content/uploads/2024/07/textile-studio-3-scaled.webp)
2.
RAISING
Our innovation doesn’t stop once a product is launched. By capturing feedback about prototypes and recently-launched products, our ProtoLab raises these products by making adjustments to the fit, the material composition, or the finishing of our products to be your favorite product.
![textile studio 5](https://shop.bioracer.com/wp-content/uploads/2024/07/textile-studio-5-scaled.webp)
![textile studio](https://shop.bioracer.com/wp-content/uploads/2024/07/textile-studio-1-scaled.webp)
Textile studio
Step into our textile studio
In our Textile Studio, we team up with our suppliers to develop advanced fabrics that enhance aerodynamics, provide muscular support, and regulate body temperature.
![Bioracer Fabric Testing](https://shop.bioracer.com/wp-content/uploads/2024/08/Webshop-Support-Visual-Fabric-Testing1.jpg)
Aerodynamic Advantage
Our Textile Studio develops fabrics that help you slice through the air, minimizing drag and maximizing speed. Experience a competitive edge on your cycling D-days when every single watt could impact your result.
Performance comfort
We’re always aiming for fabrics that deliver the perfect synergy of comfort and performance. With ergonomic function and muscle support, our materials ensure you can focus on your effort without any form of discomfort.
Climate control
Our materials provide superior protection from the elements and regulate body temperature, to prevent your body from undercooling or overheating. No matter the conditions, you’ll be able to focus on the road ahead.
![textile studio 5](https://shop.bioracer.com/wp-content/uploads/2024/07/textile-studio-5-scaled.webp)
In-house production
![bioracer production map](https://shop.bioracer.com/wp-content/uploads/2024/07/bioracer-production-map.png)
Our in-house advantage
At Bioracer, we keep our production in-house to ensure consistent quality and faster lead times. This approach not only allows us to deliver products swiftly but also reduces our ecological footprint by eliminating the need for large stock volumes and minimizing waste.
1.
PRINTING
Our advanced digital printers allow us to print your design onto special paper, ensuring a level of detail, scalability, and print quality worthy of our most creative designers. This process guarantees that your unique designs are brought to life with unparalleled precision and clarity.
![printing still](https://shop.bioracer.com/wp-content/uploads/2024/07/printing-still-scaled.webp)
2.
CUTTING
Our cutting experts take great care in cutting the large rolls of fabric into the individual components of your apparel, such as the front panel, back panel, and sleeves. By focusing on precision and accuracy, we ensure that each panel is perfectly prepared for the sublimation phase.
![cutting still](https://shop.bioracer.com/wp-content/uploads/2024/07/cutting-still-scaled.webp)
3.
SUBLIMATION
Using heat and pressure, we transfer the design from the paper onto the fabric, resulting in a permanent, full-color image that won’t peel, or fade over time. This technique allows the ink to penetrate the fabric, creating a vibrant, long-lasting print that maintains its quality wash after wash.
![sublimation still](https://shop.bioracer.com/wp-content/uploads/2024/07/sublimation-still-scaled.webp)
4.
STITCHING
Our highly skilled seamstresses utilize the right stitch, thread, and technique to construct each garment with precision and care. By leveraging their expertise and attention to detail, we ensure that every piece is built to last, providing both comfort and durability.
![stitching still](https://shop.bioracer.com/wp-content/uploads/2024/07/stitching-still-scaled.webp)