Research & Development

How our products are born and how we raise them:
From the first stitch to complete speedwear product.

PROTOLAB

In our ProtoLab, skilled engineers and seamstresses merge technology with craftsmanship to create and evolve the future of cycling apparel.

TEXTILE STUDIO

In our Textile Studio, we push fabric technology to its limits to combine aerodynamic efficiency, muscle support, and climate control.

IN-HOUSE PRODUCTION

Our in-house manufacturing ensures premium products reach you faster, while our streamlined process reduces waste and supports our commitment to sustainability.

PROTOLAB

WELCOME TO OUR PROTOLAB

Step into the heart of our innovation hub, where cutting-edge technology and unparalleled craftsmanship unite to raise the future of cycling speedwear.

EXPERT TEAM

Fueled by a team of skilled engineers and seamstresses, our ProtoLab excels in material selection and craftsmanship allowing them to create cutting-edge prototypes.

PROTOLAB

INNOVATIVE TOOLS

At our ProtoLab, we employ a range advanced testing tools that enable us to test the durability and the comfort of our prototypes.

01

Giving Birth

Through active listening to the challenges of our pro teams, elite athletes, and local clubs, we analyze the need for new products in our portfolio. With this valuable insight, our ProtoLab team designs and creates these new prototypes from the ground up.

02

Raising

Our innovation doesn’t stop once a product is launched. By capturing feedback about prototypes and recently-launched products, our ProtoLab raises these products by making adjustments to the fit, the material composition, or the finishing of our products to be your favorite product.

01

Giving Birth

Through active listening to the challenges of our pro teams, elite athletes, and local clubs, we analyze the need for new products in our portfolio. With this valuable insight, our ProtoLab team designs and creates these new prototypes from the ground up.

02

Raising

Our innovation doesn’t stop once a product is launched. By capturing feedback about prototypes and recently-launched products, our ProtoLab raises these products by making adjustments to the fit, the material composition, or the finishing of our products to be your favorite product.

TEXTILE STUDIO

STEP INTO OUR TEXTILE STUDIO

In our Textile Studio, we team up with our suppliers to develop advanced fabrics that enhance aerodynamics, provide muscular support, and regulate body temperature.

AERODYNAMIC ADVANTAGE

Our Textile Studio develops fabrics that help you slice through the air, minimizing drag and maximizing speed. Experience a competitive edge on your cycling D-days when every single watt could impact your result.

PERFORMANCE COMFORT

We’re always aiming for fabrics that deliver the perfect synergy of comfort and performance. With ergonomic function and muscle support, our materials ensure you can focus on your effort without any form of discomfort.

CLIMATE CONTROL

Our materials provide superior protection from the elements and regulate body temperature, to prevent your body from undercooling or overheating. No matter the conditions, you’ll be able to focus on the road ahead.

IN-HOUSE PRODUCTION

OUR IN-HOUSE ADVANTAGE

At Bioracer, we keep our production in-house to ensure consistent quality and faster lead times. This approach not only allows us to deliver products swiftly but also reduces our ecological footprint by eliminating the need for large stock volumes and minimizing waste.

01

Printing

Our advanced digital printers allow us to print your design onto special paper, ensuring a level of detail, scalability, and print quality worthy of our most creative designers. This process guarantees that your unique designs are brought to life with unparalleled precision and clarity.

02

Cutting

Our cutting experts take great care in cutting the large rolls of fabric into the individual components of your apparel, such as the front panel, back panel, and sleeves. By focusing on precision and accuracy, we ensure that each panel is perfectly prepared for the sublimation phase.

03

Sublimation

Using heat and pressure, we transfer the design from the paper onto the fabric, resulting in a permanent, full-color image that won’t peel, or fade over time. This technique allows the ink to penetrate the fabric, creating a vibrant, long-lasting print that maintains its quality wash after wash.

04

Stitching

Our highly skilled seamstresses utilize the right stitch, thread, and technique to construct each garment with precision and care. By leveraging their expertise and attention to detail, we ensure that every piece is built to last, providing both comfort and durability.

01

Printing

Our advanced digital printers allow us to print your design onto special paper, ensuring a level of detail, scalability, and print quality worthy of our most creative designers. This process guarantees that your unique designs are brought to life with unparalleled precision and clarity.

02

Cutting

Our cutting experts take great care in cutting the large rolls of fabric into the individual components of your apparel, such as the front panel, back panel, and sleeves. By focusing on precision and accuracy, we ensure that each panel is perfectly prepared for the sublimation phase.

03

Sublimation

Using heat and pressure, we transfer the design from the paper onto the fabric, resulting in a permanent, full-color image that won’t peel, or fade over time. This technique allows the ink to penetrate the fabric, creating a vibrant, long-lasting print that maintains its quality wash after wash.

04

Stitching

Our highly skilled seamstresses utilize the right stitch, thread, and technique to construct each garment with precision and care. By leveraging their expertise and attention to detail, we ensure that every piece is built to last, providing both comfort and durability.